On-demand KPI: Leveraging GenAI to make plant data generate real benefits

Bosch SDS builds a GenAI-powered solution for a client, eliminating manual analysis with a low-code/no-code interface by enabling on-demand KPI generation and integrating data from multiple platforms. fficiency by implementing a Cloud-based solution, leveraging OCR and NLP technologies.

Industry:

Challenge:

Our client faced delays in accessing KPIs and relied on manual data extraction from multiple plants. As a result, decision-making became latent since there was no visibility over energy utilization, interruptions, cycle time, and changeover.

Solutions used:

  • GenAI-automated KPI generation for real-time insights
  • Seamless multi-platform data integration
  • Easy LLM deployment with low-code/no-code setup

Tech stack

LangChain

Python

Qdrant

Meta Llama 2

Impact

Real-time, accessible KPI generation
Seamless data processing
Faster analysis
Low-code/no-code configurability

Business problem

Immersive Journey

Manufacturing today has become an amalgamation of foresight factories, micro-factories, scalable digital twins, prescriptive maintenance, smarter robots, and more. At the center lies GenAI. The industry is becoming more automated and data-driven for ensuring operational continuity, minimizing downtime, and staying ahead of trends – every second. However, the traditional methods to access key performance indices rely heavily on manual data extraction and complex analysis, making the process slow and error-prone. Without timely insights, businesses struggle to detect inefficiencies, production delays, and performance bottlenecks, ultimately impacting cost control and overall agility.
Our client, a leading industrial manufacturer, encountered these issues firsthand – struggling to interpret data from multiple sources—often resulting in inconsistencies and inefficiencies. Slower access to metrics such as utilization, cycle time, and changeover stood as roadblocks. To address these, they needed a self-service, AI-powered platform that could streamline this, enhance accuracy, and deliver meaningful insights—reducing dependence on manual workflows while enabling a more adaptable and responsive manufacturing environment.

Bosch SDS in action

Recognizing the client’s business challenges, Bosch SDS set out to streamline and modernize the approach with automation and intelligence. The goal was to eliminate delays, offer instant insights, and empower them to generate actionable data —without being over-dependant on data analysts.
To achieve this, we implemented a GenAI solution that seamlessly gathered data from multiple platforms. This not only enhanced both the accuracy and speed of insights but also provided the client with instant access to key performance metrics, allowing them to make informed decisions faster and improve operational efficiency. As a result, the solution brought significant improvements for the client in key areas, as highlighted below:

Leveraged GenAI to automate KPI generation
Created a single source of truth to deliver real-time, precise insights for improved decision-making.
Enabled independent generation of key performance metrics, accelerating response times.
Implemented low-code/no-code configurations to simplify system setup and enhance adaptability.

Shaping timeless impact

We identified inefficiencies in the client’s data derivation process. Our GenAI-powered solution automated KPI generation, streamlined workflows, and reduced delays. By integrating disparate data sources, we helped the client gain complete visibility on business-critical metrics, improving their decision-making, productivity, and responsiveness.

Provided real-time insights across systems

Made system management easier and more adaptable

Enabled automated generation of key performance metrics

Reduced manual analysis, enhancing efficiency and decision-making

The Bosch SDS edge

Immersive Journey

Leveraging our expertise in GenAI and operational optimization, we engineered a solution that enables the client to transform decision-making into a proactive strategy. The team developed an approach that allows instant access to critical metrics, empowering the client to move from mitigating risks to becoming more resilient to them. By embedding AI-driven intelligence directly into their workflow, the client now possesses a scalable, future-ready analytics framework that enhances both agility and efficiency.

Immersive Journey
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