From warranty woes to AI-led success: Bosch SDS elevates claims processes for a luxury automotive manufacturer through smart failure prediction

Bosch SDS’ AI-driven warranty management solution empowers a leading automotive manufacturer to enhance their bottom line and market share through proactive detection of quality issues and prompt corrective measures as a part of warranty claim redressals.

Industry: Automotive

Challenge:

The client faced substantial challenges related to inefficient warranty management and the lack of a robust system to predict potential vehicle issues. Growing warranty claims due to field issues negatively impacted the automotive manufacturer’s business and profits.

Solutions used:

  • A customized solution – Bosch SDS AI-driven warranty management solution built to streamline claims processes.
  • A comprehensive data mart to eliminate data silos and inconsistencies.
  • Feature engineering techniques to generate actionable insights.
  • AI-based early warning system to effectively predict failure.
  • ML-based risk assessment and vehicle model improvement capabilities

Tech stack

AI /ML and analytics

Real-time predictive analytics

Microservices architecture

Sensors

Data storage and pre-processing tools

Impact

7%
reduction in annual warranty costs
Field failure prediction 2 months in advance for proactive action
Scalable architecture
Increased profitability
Exceeded customer expectations by delivering enhanced model accuracy

Business problem

Immersive Journey

Automotive businesses today are under constant pressure to increase after-sales margins amid rising repair, parts, and operational costs. When it comes to warranty management – multiple stakeholders, increasingly complex warranty terms based on diverse brand dealers, models, and regions, legacy systems, and manually-intensive operations only contribute to higher errors, turnaround times, and customer dissatisfaction rates. The difficulties only grow further in the face of escalating global competition and pressure on profit margins, fraudulent claims, and customer dissatisfaction due to slow warranty claim processing, leading to dipping sales conversion and revenue.

Traditional warranty management systems are often reactive, addressing issues only after they have occurred, which leads to increased claims, costly repairs, brand reputation risks, and financial losses. Modern automobile manufacturers are turning to technology and data-driven solutions such as AI, ML, and predictive analytics to make warranty management proactive, allowing car makers to detect potential problems early, improve vehicle reliability, and reduce overall warranty claims.

Our client, a renowned automotive OEM with a significant market share in luxury vehicle sales, was experiencing a surge in warranty claims due to field failures. Recurrent failures in cars with high-end features and comfort meant huge losses and reputational damage. Moreover, they faced difficulties predicting issues and taking corrective measures on time. They looked forward to implementing a proactive solution that could anticipate potential vehicle breakdowns and equipment failures, which would enable them to resolve the above-mentioned issues and prevent costly warranty claims.

Bosch SDS in action

Our experts thoroughly analyzed the client’s organizational and process landscape and found the absence of an advanced digital solution to track and manage warranty claims as the root cause. SDS’ comprehensive AI-driven warranty management solution was the key to transform the client’s reactive warranty management and maintenance ecosystem into a predictive and intuitive one. The solution was ideated, designed, and developed in a phase-wise manner. We also integrated AI, ML and advanced analytics into their processes enabling the client to adopt the following measures:

Creating a comprehensive data mart by combining historic field diagnostic data with secondary data sources such as warranty claims and hotline support logs.
Making data consistent and accurate through advanced pre-processing techniques.
Delivering actionable insights around vehicle performance and risk through domain-knowledge-derived insights for feature engineering techniques that extract key features from raw data.
Utilizing ML algorithms to gather and analyze VIN(Vehicle identification number) in combination with historic field diagnostic data and secondary data sources (warranty claims, hotline support, etc.) to identify individual vehicles at high risk of failure.
Fine-tuning the ML models to achieve higher accuracy and performance in identifying high failure risks, meeting the client’s success criteria.
Driving scalable solution architecture design to handle future data growth and support ongoing model improvements more effectively.

Shaping timeless impact

Our comprehensive AI-driven warranty management solution, enabled the client to transcend beyond reactive to a proactive approach in warranty processing. We not only empowered the client to resolve ongoing challenges but optimize their operations, reduce costs and enhance vehicle reliability as well. They were also able to create a data-driven ecosystem – averting unforeseen failures, outages or disruptions well ahead of time.

Achieved a 7% decrease in annual warranty costs

Reduced operational and repair overruns by predicting field failures 2 months in advance

Minimized vehicle breakdowns with AI/ML-driven predictive maintenance

Enhanced predictive accuracy of ML model through continuous improvement

Robust accommodation of growing data volumes through a future-proof and scalable solution

Higher customer satisfaction rates

The Bosch SDS edge

Immersive Journey

As a strategic partner, Bosch SDS brought its extensive industry expertise, deep understanding, and technical capabilities to implement innovative AI and ML solutions, and a data-driven approach to help the client address their unique warranty management challenges. Stitching data machinery, advanced technologies, and process management techniques together — we were able to help the client realize enhanced operational efficiency, resource allocation, and financial gains — minimizing downtime, disruptions, and incident frequency. Streamlining warranty claims had a direct, positive impact on their bottom line, driving higher customer satisfaction, brand reputation, and revenue potential.

Immersive Journey
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